一, TL9000 返还率
a) 返还率计算公式:
IRR 基本装运周期内发运数:计算月之前6个月的发货总量(不包括计算月)
IRR 基本装运周期内返还数:发货在计算月或之前6个月期间内,并在计算月内返还的总量。
YRR 基本装运周期内发运数:计算月之前7~18个月的发货总量.
YRR 基本装运周期内返还数:发货在计算月之前7~18个月期间内,并在计算月内返还的总量。
LTR 基本装运周期内发运数:计算月之前19个月之前包括第19个月的期间内的发货总量.
LTR 基本装运周期内返还数:发货在计算月之前19个月并且包括第19个月的期间内,并在计算月内返还的总量。
b) 数据源:PMS包装出库管理信息系统、Oracle发货系统报表、Oracle CRC 维修系统与新加坡维修数据库查询报表(GSS: Joy Chen).
c) Return Rate计算月的定义:上月25日至本月的24日
二, FPY(First Pass Yield)
1. System Product FPY
a) 计算公式:Products FPY=SMT FPY(%)*Unit TEST FPY(%)
b) 数据源:MES系统
Manufacturing Quality Weekly Report (QD:许剑鹏)
2. EMS Yield
a) 计算公式:EMS Yield Rate=Yield/Input
b) 数据源:UT KPI Report (Foxconn: Huang Yuanba/东信:汪盈)
三, LRR (Lot Reject Rate)
a) 计算公式:LRR= Rejected Lots/ Inspected Lots
b) 数据源:Oracle系统
IQC Weekly Report(QD:徐海平/余红华)
四, CoPQ (Cost of Poor Quality )
1. Def/Slow moving inventory scrap
a) 计算公式:Material Cost=Qty*Unit Cost
b) 数据源: UTS Item Product Line Report(Finance: Xiao Xiao)
Write off List (Logistic: Zheng Aiqin, Su Jing)
2. TBU EMS Material Attrition
a) 计算公式:UT承担金额=盘亏总金额-EMS赔偿总金额
b) 数据源: EMS 工厂盘点月报(Logistics: Zhao Yufang)
3. Stop Line Cost
a) 计算公式:Stop Line Cost=Down Time(H)/6*$100
b) 数据源: Production Monthly Report(GSC: Qian Huan)
4. Slow moving(excess) Inventory handling cost
a) 计算公式:持库成本=Slow moving库存金额 * (年贷款利率/12 + 保险金利率) +仓库每月管理费用 * Slow moving库存金额 / 库存总金额
b) 数据源:Inventory Detail List-System Product(GSC: Wu Xiao)
HSTC aging report (Finance: Shelley Jiang)
Logistic Expense report (Finance: Xiao Xiao)
5. UT Rework Cost (Include related labor and material)
a) 计算公式:返工成本=返工工时*每小时的制造工时费+材料费用
b) 数据源:Production rework cost monthly report(GSC: Wu Zhiyong)
制造工时费(Finance: Xiao Xiao)
6. TBU CSD/"e 站式"/ Cost
a) 计算公式:TBU CSD/"e 站式"/ Cost=运费+材料费+劳务费
b) 数据源:Warranty monthly report(Finance: Sharon Yang)
7. CRC Material Cost
a) 计算公式:CRC Material Cost=CRC Repair Qty*Material Unit Cost
b) 数据源:CRC维修器件明细单(IT: Lily Song)
UTS Item Product Line Report (Finance: Xiao Xiao)
8. RMA inventory Scrap Cost
a) 计算公式:RMA inventory Scrap Cost=Qty*Material Unit Cost
b) 数据源:备品备件报废清单(GSS: Joy Chen)
UTS Item Product Line Report (Finance: Xiao Xiao)
9. Freight for returned the parts from field
a) 计算公式:Freight=退货运费+CRC维修运费
b) 数据源:CRC维修运费(Finance:Sharon Yang)
退货运费 (Logistic: Li Xiuchun)
CRC维修记录 (CRC: Yu JiaYin)
10. MFG Production RMA Labor Cost
a) 计算公式:RMA Labor Cost=RMA Labor(Hrs)*工时费
b) 数据源:CRC维修运费(FTE:Chen Ting)
11. Int'l COPQ Cost
a) 计算公式:int’l Warranty Cost
b) 数据源:int’l Warranty report (Bobby Forbes)
12. Cost Saving
a) 计算公式:累加各条记录金额
b) 数据源:Finance
13. Cost Control
a) 计算公式:累加各条记录金额
b) 数据源:Oracle系统
五, 可靠性
A. MTBF
C. 数据源:MIL-HDBK-217F, BOM
六, RoHS Compliance Rate(by module)
数据源:Agile
计算公式:RoHS Compliance Rate=符合RoHS的模板数量/总的模板数量
步骤如下:
1)输入条件(product line,description,q-state,P/N,lifecycle),从Agile中导出2424开头的Module清单;
2)整理清单,剔除重复的(00与05/06同时存在的只计05/06,不计00结尾的);
3)根据描述、Q状态及P/N结尾特征,筛选出符合与不符合的器件;
4)根据产品线统计各产品的符合比例;
5)根据统计结果,完成统计报告供相关部门参考。
SQA Team’s KPI
1、Time To Market Slippage Rate
Formula:
Data Source:Master schedule
2、Gate Sign Off Compliance Rate
Formula:
Data Source:Team Track
3、PRP Deliverables Compliance Rate
Data Source:EDOC/PDS
4、Requirement Change Rate
Data Source:SRS/TeamTrack
5、Review Defect Density
Formula:
Data Source:TeamTrack/Doc Author
6、Review Efficiency
Formula:
Data Source:TeamTrack/Doc Author
7、Review Preparation Time
Formula:Review Preparation Time=Review Meeting Date-Distribute Review Document Date
Data Source:TeamTrack/Doc Author
8、Review Defect Rate
Formula:
Data Source:TeamTrack/Doc Author
9、Productivity (LOC)
Formula:Productivity (LOC) = (New+Removed+Modified) Line of Code
Data Source:ClearCase
10、Overall Internal Defect Density
Formula:
Data Source:ClearCase/TeamTrack
11、Defect Detection Percentage
Formula:
Data Source:ClearCase/TeamTrack
12、Defect Detection Rate
Formula:
Data Source:ClearCase/TeamTrack
13、Requirement Test Coverage Rate
Data Source:ST
14、ST Pass Rate
Formula:
Data Source:ST
15、Rejected Internal MR Rate
Formula:
Data Source:ClearQuest
16、Internal MR Resolution Time(Day)
Formula:
Data Source:ClearQuest
17、Software COPQ
Formula:Software COPQ = Rework Efforts *7$
Data Source:ClearQuest
18、Software Rework Efforts
Formula: Software Rework Efforts = # Defects detected during phase1 * coefficient during phase1 + # Defects detected during phase2* coefficient during phase2……+ # Defects detected during phase5 * coefficient during phase5
Note: Following table is reference for coefficient during each phase:
Data Source:ClearQuest
19、Resolve Rate of Beta Release
Formula:
Data Source:ClearQuest
20:# Unresolved S1/S2 MR of Beta Release
Formula:#(New+Assigned+Failed+Analyzing+InsufficientInfo+Postponed)S1&S2 MR at beta point
Data Source:ClearQuest
21、Field MR Resolution Time SLA Compliance Rate
Formula:
Note:
1). Statistic cycle time is 30 days.
2). ‘Overtime MR in this period’ includes those MR which are not overtime in last period, and become overtime during this period.
Data Source:ClearQuest
22、Field MR Closure Time SLA Compliance Rate
Formula:
Note:
1). Statistic cycle time is 60 days.
2).‘Overtime MR in this period’ includes those MR which are not overtime in last period, and become overtime during this period.
Data Source:ClearQuest
23、Field MR Resolve Rate
Formula:
Data Source:ClearQuest
24、Field MR Close Rate
Formula:
Data Source:ClearQuest
25、Field MR Leak Rate
Formula:
Data Source:ClearQuest
CEM Team’s
1、Service Request (SR) On Time Response Rate
Formula:
SR On Time Response Rate=On Time Response SR during This Period / Total Response SR during This Period
Note:
For Critical SR, On Time Response means Respond <0.5H
For Major SR, On Time Response means Respond <0.5H
For Minor SR, On Time Response means Respond <2H
Target: 90%
Data Source:Oracle
2、Service Request (SR) On Time Resolved Rate
Formula:
SR On Time Resolving Rate=On Time Resolved SR during This Period / Total Resolved SR during This Period
Note:
For Critical SR, On Time Resolved means Resolved <24H
For Major SR, On Time Resolved means Resolved <72H
For Minor SR, On Time Resolved means Resolved <15Days
Target: 97%
Data Source:Oracle
3、Service Request (SR) On Time Recover Rate
Formula:
SR On Time Recover Rate=On Time Recover SR during This Period / Total Recover SR during This Period
Note:
For Critical SR, On Time Recover means Recover <1H
For Major SR, On Time Recover means Recover <2H
Target: 80%
Data Source:Oracle
4、SR Resolved Rate
Formula:
SR Resolved Rate= Resolved SR during This Period / Total Submit SR during This Period
Data Source:Oracle
5、SR Close Rate
Formula:
SR Close Rate= Closed SR during This Period / Total Submit SR during This Period
Data Source:Oracle
Change management
KFE/Mini-KFE项目相关测量指标
项目数量=系统里注册的项目数量累计
数据来源;KFE workflow 后台数据系统
参与率=参与的人次/ 总人数
数据来源;KFE workflow 后台数据系统
关闭率=关闭的项目数量/ 总的项目数量
数据来源:KFE workflow 后台数据系统
Cost saving = 项目产生的收益-投入的费用
数据来源:各项目报告